Technology & Research development

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Now

Development of deburring technology for semiconductor microchips (Subsidy Project for Strengthening Semiconductor and Battery Industry Agglomeration in fiscal year 2024)

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2023

Experimental demonstration of the usefulness of 3D data in the creation of pottery prototypes

3D modeling

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2021

Mastering pottery manufacturing techniques

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2020

Cooperation in the development of a new decarbonization product for the client
Sapphire dicing test

Sapphire

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2019

Monitor experiment of chuck table for dicing machine (Newly developed product by the dicing equipment manufacturer)

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2018

Proposal of a new feature regarding the alignment recognition method of the dicing machine (Later standard implementation by the equipment manufacturer)
Development of wastewater treatment method in dicing of Pb-containing materials (Joint development with pure water equipment manufacturer)

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2017

Development of high-quality dicing blades for alumina (Joint development with blade manufacturer)

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2016

Development of a new method device for local electrode printing of micro core products (joint development with a printing device manufacturer)
Development of LED UV irradiator
Acquisition of 3D CAD skills

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2013

Development of mirror surface and polishing technology for single crystal (GaN) substrate (FY2013-2014 Yamaguchi Industrial Strategy Research and Development Subsidy Project, jointly developed with Yamaguchi University)

 

Development of dicing technology for special composite materials (successful development for materials that multiple other companies had given up processing)

GaN

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2012

Development of high-precision dicing technology for soft ceramics
Modification of scribe software(Elimination of defects, realization of 〇 shape processing)

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2010

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2008

Development and demonstration experiment of the principle of automatic detachment of blades (joint development with a dicing device manufacturer)
Support for reverse engineering through our company's dicing for the development of a new product by a ceramics manufacturer

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2006

Research and development of lead-free solder

Lead-free solder dip bath

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2005

Development of automatic printing device (test machine)
Development of dicing method

automatic printing device

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2004

Development of LED light inspection machine

LED light inspection machine

Development of automatic printing inspection machine

inspection machine

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2003

Development of electrode printing method
Research on grinding and mirror finishing technology

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2000

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1999

Research and development of alternative freon cleaning

alternative freon cleaning

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1998

Acquisition of surface mounting technology

surface mounting technology

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1995

We will omit the research and development activities prior to 1995 due to the scarcity of information from that time.
 

Other development examples


Improvement of step retention by new design of printing jig

  • Discuss with jig processing manufacturers how to process the pocket and create
  • 30% increase in printing step retention
    printing jig

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Productivity improvement by new design of transfer jig

  • Design of jig using 3DCAD in-house
  • 400% increase in productivity
    transfer jig

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Research on suction fixation of screen printing

  • Research on suction position, hole diameter, pocket shape, size, etc.
  • Enhancement of filling rate, step retention, and printing accuracy
    screen printing

Research on chip peeling methods

  • Research through demonstration tests with existing products and jigs designed in-house
  • Improvement in workability and step retention
    chip peeling

Research on metal joining

  • Responded to customer requests for experiments with the equipment we own + gas procurement to make it possible
  • metal joining
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Research on UV irradiation

  • Research on the difference in transmittance and heat conductivity depending on the type of glass used in a UV irradiator and its effect on tape stripping property and residue
  • Improved workability, less residue
    UV irradiation

Monitoring of unpublished materials

  • Often, various manufacturers provide us with the latest products that have not been released yet, such as blades and tapes, and we carry out processing tests as monitors.
  • Improvement in productivity and quality, cost reduction
    Monitoring

First Web-based Dicer Operator Training

  • In 2020, we wanted to take the operator training curriculum sponsored by the dicing machine manufacturer, but it was impossible to hold it on-site due to the Corona pandemic. Therefore, we asked for the first remote event at the manufacturer and had it carried out for our company.
    remote

Pyramid construction with ultra-fine machining

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  • Pyramid
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  • We tried to create a pyramid using dicing. The Z direction (processing depth) changes each time one blade is diced due to wear, but by controlling it with high precision, we were able to succeed in creating it.
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  • Ultra-fine machining x skilled technique project for Katsushika Hokusai is underway.