Blade Dicing

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Process Flow


Dicing Process Flow

Selling Points


  • High Precision
  • Capable of processing in line with substrate shrinkage
  • Ultra-pure water cleaning
  • Extensive experience
  • Use of program and conditions
      • Yield 30% → 100% achieved
      • Productivity doubled
      • Numerous cases of successful manufacturing where other companies struggled
      • Experience in reducing tape residue

☆Firstly, please consult with us.
CONTACT

Possible Specifications and Experience


Materials

Processing Experience Available

Extensive Experience

・AlN (Aluminum Nitride) Skilled
・Al2O3 (Alumina) Skilled
・ZrO2 (Zirconia)
・Si (Silicon)
・Glass Materials
・Other Composite Materials

※Experiences with multi-type materials such as Al2O3+W,
 Cu+C, AlN+Cu, etc.

Processing Experience Available

Test Level

・Al2O3 (Sapphire)
・Y3Al5O12(YAG)
・Plastic Materials
・SiC (Silicon Carbide)

・Pb(Zr,Ti)O3  (PZT, Lead Zirconate Titanate)※

※For mass production, a waste treatment system is necessary.
 No Experience

No Experience

Would Like to Attempt

・Si3N4 (Silicon Nitride)
・GaN (Gallium Nitride)
 etc.

Front and Back Film Material of the Material

 Ti, Ni, Pd, Ag, Sn, Pt, Au, Pb, Glaze, etc.

 ※The adhesion compatibility between the material and the tape, as well as the       
  thickness and material of the film, may cause burrs or chipping.

  We at LEAD Co., Ltd. will verify the optimal processing conditions and program.

Original Size of the Material 

 ・For round shapes, up to Φ8 inches (Φ200mm)

 ・For square shapes, up to □141x141mm

 ・Thickness: It depends on the hardness of the material, but approximately 0.1 to 5mm

Chip Size After Dicing

 ・Chip Size: From □0.3mm upwards

 ・Accuracy: Depends on the difficulty of processing the material.
      We have a track record of ±10μm, etc.

Supply and Shipment Format


   Application Examples

Supply Form of Material

  • As Is Material
  • State of Being Taped
  • State of Being Affixed to Glass etc.

Shipping Form

  • State of Being Attached to Dicing Tape
  • State of Being Replaced with Picking Tape
  • Detached from Tape and Stored in Shipping Tray etc.

Other Supply Examples

  • Blade
  • Tape
  • Shipping Tray etc. 
  • There are cases where you can provide various supplies or we might procure them at LEAD Co., Ltd. We will respond to your needs accordingly.

Quantity and Price


  • We will consider your requests starting from a single piece.

  • We can provide estimates according to your needs, such as price per spot quantity and price per monthly production quantity in mass production.

Major Processing Achievements


Silicon wafer Silicon wafer Micromachining □0.3mm or more Micromachining □0.3mm or more Fixed-pitch processing Fixed-pitch processing Groove processing Groove processing Multi-layer application processing Multi-layer application processing Polygonal processing Polygonal processing

Process and Equipment Introduction


ダイシングマシン
Ultra-pure water device Ultra-pure water deviceWater collection MAX 2400ℓ/h Two-fluid cleaning machine Two-fluid cleaning machineJet cleaning & drying Image dimension measuring machine Image dimension measuring machineMulti-point batch measurement possible Reading microscope Reading microscopeGR&R implementation Wastewater treatment equipment Wastewater treatment equipmentIn-house design Air pressure control Air pressure controlStable supply Tape mount Tape mountIn-house design Various jigs Various jigsIn-house design Blade BladeVarious availability Tape TapeVarious availability Ring frame Ring frameΦ6, Φ8 inch

CONTACT

 



 


591-4, Ishigaya, Yoshiwa, Ube City, Yamaguchi Prefecture 759-0134
0836-62-1531
Dial your international access code, then 81 for Japan, then 836-62-1531 while omitting the leading ‘0’.